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Brookfield Engineering Laboratories, Inc. Page 1 Manual No. M/98-211-A0701
BROOKFIELD DIGITAL RHEOMETER
MODEL DV-III+ Operating Instructions
Manual No. M/98-211-A0701
BROOKFIELD ENGINEERING LABORATORIES, INC.
11 Commerce Boulevard, Middleboro, MA 02346-1031 USA
SPECIALISTS IN THE
MEASUREMENT AND
CONTROL OF VISCOSITY
T
EL
508-946-6200
F
AX
508-946-6262
or 800-628-8139 (USA excluding MA)
I
NTERNET
www.brookfieldengineering.com
Please record the Model and Serial Number of your viscometer.
Having this information readily available will help us to assist you
should there be any questions regarding your instrument.
Model No. ______________________
Serial No. ______________________
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Strany 1 - 508-946-6262

Brookfield Engineering Laboratories, Inc. Page 1 Manual No. M/98-211-A0701BROOKFIELD DIGITAL RHEOMETERMODEL DV-III+ Operating InstructionsManu

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Brookfield Engineering Laboratories, Inc. Page 10 Manual No. M/98-211-A0701I.7 Key FunctionsFigure 4 shows the control keys on the face of the DV-I

Strany 3 - I. INTRODUCTION

Brookfield Engineering Laboratories, Inc. Page 11 Manual No. M/98-211-A0701PROGAccess the Programs menu for program creation, running or deleting.

Strany 4 - Component Part Number

Brookfield Engineering Laboratories, Inc. Page 12 Manual No. M/98-211-A0701II. GETTING STARTEDII.1 AutozeroBefore readings may be taken, the Rheome

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Brookfield Engineering Laboratories, Inc. Page 13 Manual No. M/98-211-A0701II.2 Rheometer DisplayThe DV-III+ Rheometer is supplied with a 4-line di

Strany 6 - Figure 1

Brookfield Engineering Laboratories, Inc. Page 14 Manual No. M/98-211-A0701TimeXXX.XMSTModelSpindleTorqueViscosityShear StresscP or mPasD/CM2 orN/M

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Brookfield Engineering Laboratories, Inc. Page 15 Manual No. M/98-211-A0701Figure 9 TORQUE LESS THAN 0%When Rheometer torque drops below zero (0)

Strany 8 - MODEL DV-III BASE UNIT

Brookfield Engineering Laboratories, Inc. Page 16 Manual No. M/98-211-A0701An invalid spindle entry is any two digit number in the range from 01 to

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Brookfield Engineering Laboratories, Inc. Page 17 Manual No. M/98-211-A0701Figure 15Here, the user intends to enter a speed of 112 RPM, has pressed

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Brookfield Engineering Laboratories, Inc. Page 18 Manual No. M/98-211-A0701Figure 18Figure 19The DV-III+ may be set to stand alone mode by turning

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Brookfield Engineering Laboratories, Inc. Page 19 Manual No. M/98-211-A0701III. MAKING VISCOSITY MEASUREMENTSIII.1 Quick StartThe DV-III+ Rheometer

Strany 12 - II. GETTING STARTED

Brookfield Engineering Laboratories, Inc. Page 2 Manual No. M/98-211-A0701ContentsI. INTRODUCTION ...

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Brookfield Engineering Laboratories, Inc. Page 20 Manual No. M/98-211-A0701III.3 Selecting a Spindle/SpeedThe DV-III+ has the capability of measuri

Strany 14 - TORQUE LESS THAN 10%

Brookfield Engineering Laboratories, Inc. Page 21 Manual No. M/98-211-A0701IV. PROGRAMMING THE DV-III+ AND ANALYSISThe programming and data analysi

Strany 15 - SELECT SPDL key. The DV-III+

Brookfield Engineering Laboratories, Inc. Page 22 Manual No. M/98-211-A0701IV.2 DV-III Speed/Time Pair ProgrammingThis programming method allows th

Strany 16 - MOTOR ON/OFF/ESCAPE key

Brookfield Engineering Laboratories, Inc. Page 23 Manual No. M/98-211-A0701Figure 21At this point, the user may Enter/Edit, Clear or Use a stored p

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Brookfield Engineering Laboratories, Inc. Page 24 Manual No. M/98-211-A0701The OPTION/TAB key is used for moving from input field to input field an

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Brookfield Engineering Laboratories, Inc. Page 25 Manual No. M/98-211-A0701The program is initiated by pressing the PROG RUN key. See "Using

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Brookfield Engineering Laboratories, Inc. Page 26 Manual No. M/98-211-A0701Figure 29This message simply asks the user to make sure the printer is r

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Brookfield Engineering Laboratories, Inc. Page 27 Manual No. M/98-211-A0701This screen advises that there are 7 speed sets in memory; speed set #3

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Brookfield Engineering Laboratories, Inc. Page 28 Manual No. M/98-211-A0701Figure 33However, we will assume at this point that we have selected spe

Strany 22 - ENTER key

Brookfield Engineering Laboratories, Inc. Page 29 Manual No. M/98-211-A0701Figure 36 LOCKOUT OPTIONSPressing the “1” key locks out any use of the

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Brookfield Engineering Laboratories, Inc. Page 3 Manual No. M/98-211-A0701I. INTRODUCTIONThe Brookfield DV-III+ Programmable Rheometer measures flu

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Brookfield Engineering Laboratories, Inc. Page 30 Manual No. M/98-211-A0701  USING PROGRAMMED SPEEDS WITH A ZERO TIME INTERVALAssume the following

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Brookfield Engineering Laboratories, Inc. Page 31 Manual No. M/98-211-A0701Figure 41Pressing the ENTER key would return the user to the default scr

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Brookfield Engineering Laboratories, Inc. Page 32 Manual No. M/98-211-A0701Figure 43Pressing the ENTER key would return the user to the default scr

Strany 27 - USING PRE-PROGRAMMED SPEEDS

Brookfield Engineering Laboratories, Inc. Page 33 Manual No. M/98-211-A0701The step number would be incremented each time the user pressed the ENTE

Strany 28 - OPTION/TAB key at

Brookfield Engineering Laboratories, Inc. Page 34 Manual No. M/98-211-A0701IV.3 Bevis ProgramsThe B.E.V.I.S. Programming Method allows the operator

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Brookfield Engineering Laboratories, Inc. Page 35 Manual No. M/98-211-A0701program slot for use. The above screen would be updated to reflect the

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Brookfield Engineering Laboratories, Inc. Page 36 Manual No. M/98-211-A0701step, the total number of steps (02/39) and any time intervals if they a

Strany 31 - Assume the following:

Brookfield Engineering Laboratories, Inc. Page 37 Manual No. M/98-211-A0701IV.5 Data AnalysisData collected from DV-III speed/time pairs or B.E.V.I

Strany 32 - PROG RUN key

Brookfield Engineering Laboratories, Inc. Page 38 Manual No. M/98-211-A0701The user is informed that there are five (5) math models which can be us

Strany 33 - PROGRAMMED SPEED HOLD

Brookfield Engineering Laboratories, Inc. Page 39 Manual No. M/98-211-A07011. Casson (Standard)The Standard Casson equation is: √τ = √τo + √ηDwher

Strany 34 - PRINT key

Brookfield Engineering Laboratories, Inc. Page 4 Manual No. M/98-211-A0701I.1 ComponentsComponent Part NumberDV-III+ Rheometer depends on modelPowe

Strany 35 - RUNNING B.E.V.I.S. PROGRAMS

Brookfield Engineering Laboratories, Inc. Page 40 Manual No. M/98-211-A0701The calculated parameters for this model are:Flow Index (no units)Consis

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Brookfield Engineering Laboratories, Inc. Page 41 Manual No. M/98-211-A07013. Change communication status with external Brookfield temperature cont

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Brookfield Engineering Laboratories, Inc. Page 42 Manual No. M/98-211-A0701V.3 AlarmsThere are three adjustable alarm settings: LO ALARM %, HI ALA

Strany 38 - STANDARD CASSON PRINTOUT

Brookfield Engineering Laboratories, Inc. Page 43 Manual No. M/98-211-A0701V.4 Set TemperatureThe DV-III+ can issue temperature control commands wh

Strany 39 - (1+a)√τ = 2√τo + (1+a) √ηD

Brookfield Engineering Laboratories, Inc. Page 44 Manual No. M/98-211-A0701Sample Name:____________________________________________________________

Strany 40 - V. OPTIONS

Brookfield Engineering Laboratories, Inc. Page 45 Manual No. M/98-211-A0701Figure 65 Note: If continuous printing was used during the test, it wil

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Brookfield Engineering Laboratories, Inc. Page 46 Manual No. M/98-211-A0701Figure 67Note: Printing during a Timed Average test will show non-averag

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Brookfield Engineering Laboratories, Inc. Page 47 Manual No. M/98-211-A0701VI. Rheoloader User's ManualB.E.V.I.S. (Brookfield Engineering Rheo

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Brookfield Engineering Laboratories, Inc. Page 48 Manual No. M/98-211-A0701By using various combinations of the above commands, programs are create

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Brookfield Engineering Laboratories, Inc. Page 49 Manual No. M/98-211-A0701Click the Delete button to delete the command in the selected row of the

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Brookfield Engineering Laboratories, Inc. Page 5 Manual No. M/98-211-A0701I.2 UtilitiesAutosensing Power Supply:Input Voltage: 90 - 260 VACInput Fr

Strany 46 - Figure 67

Brookfield Engineering Laboratories, Inc. Page 50 Manual No. M/98-211-A0701B.E.V.I.S. PROGRAM TO SLOT #1. Click on this button to download the dis

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Brookfield Engineering Laboratories, Inc. Page 51 Manual No. M/98-211-A0701Program 4: Spring relaxCommand Command Description Parameter CommentsWKY

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Brookfield Engineering Laboratories, Inc. Page 52 Manual No. M/98-211-A0701This Cone/Plate version of the DV-III+ uses the same operating instructi

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Brookfield Engineering Laboratories, Inc. Page 53 Manual No. M/98-211-A0701Bath/CirculatorBathInletBathOutletSampleCup(CPE-44YorCPE-44P)CupOutletCu

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Brookfield Engineering Laboratories, Inc. Page 54 Manual No. M/98-211-A0701 A.3 SETTING THE GAP1. Move the toggle switch to the right; this willtur

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Brookfield Engineering Laboratories, Inc. Page 55 Manual No. M/98-211-A07015. Attach the sample cup to the Viscom-eter and allow sufficient time fo

Strany 52 - Figure A1

Brookfield Engineering Laboratories, Inc. Page 56 Manual No. M/98-211-A0701APPENDIX B - Viscosity RangesThe table below (Universal Spindle Ranges)

Strany 53 - Figure A4

Brookfield Engineering Laboratories, Inc. Page 57 Manual No. M/98-211-A0701 Universal Spindle RangesExample 1: Determine the full scale viscosity r

Strany 54 - Figure A6

Brookfield Engineering Laboratories, Inc. Page 58 Manual No. M/98-211-A0701LV(#1-4) and RV,HA,HB(#1-7) RheometersViscosity Range (cP)Viscometer Min

Strany 55 - Table A1

Brookfield Engineering Laboratories, Inc. Page 59 Manual No. M/98-211-A0701Din AdapterShearDAA RateSpindle (sec-1) LVDV-III+ RVDV-III+ HADV-III+ HB

Strany 56 - APPENDIX B - Viscosity Ranges

Brookfield Engineering Laboratories, Inc. Page 6 Manual No. M/98-211-A0701I.5 Set-Up1) Place the upright rod into the hole at the front of the base

Strany 57 - LV RV HA HB

Brookfield Engineering Laboratories, Inc. Page 60 Manual No. M/98-211-A0701full scale range precision of (+/-) 1% of any spindle/speed combination.

Strany 58 - Shear Rate

Brookfield Engineering Laboratories, Inc. Page 61 Manual No. M/98-211-A0701APPENDIX C - Variables in Viscosity MeasurementsAs with any instrument,

Strany 59 - (1 - 100 RPM)

Brookfield Engineering Laboratories, Inc. Page 62 Manual No. M/98-211-A0701A repeatable viscosity test should control or specify the following:1) T

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Brookfield Engineering Laboratories, Inc. Page 63 Manual No. M/98-211-A0701RV1 01 1 0RV2 02 4 0RV3 03 10 0RV4 04 20 0RV5 05 40 0RV6 06 100 0RV7 07

Strany 61 - RHEOLOGICAL PROPERTIES

Brookfield Engineering Laboratories, Inc. Page 64 Manual No. M/98-211-A0701Table D1 (continued)Table D2 lists the model codes and spring torque con

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Brookfield Engineering Laboratories, Inc. Page 65 Manual No. M/98-211-A0701The Shear Rate calculation is:Shear Rate (1/sec) = SRC * RPMwhere:SRC =

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Brookfield Engineering Laboratories, Inc. Page 66 Manual No. M/98-211-A0701where:Rc= Radius of the container (in centimeters)Rb= Radius of the spin

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Brookfield Engineering Laboratories, Inc. Page 67 Manual No. M/98-211-A0701APPENDIX E - Calibration ProceduresThe accuracy of the DV-III+ is verif

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Brookfield Engineering Laboratories, Inc. Page 68 Manual No. M/98-211-A0701Brookfield Viscosity Standard Fluid - General InformationWe recommend th

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Brookfield Engineering Laboratories, Inc. Page 69 Manual No. M/98-211-A07013) Put the spindle into the test fluid and attach the extension link, co

Strany 67 - °C, 93.3°C, 149°C

Brookfield Engineering Laboratories, Inc. Page 7 Manual No. M/98-211-A07012) Insert the mounting handle on the back of the DV-III+ into the hole o

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Brookfield Engineering Laboratories, Inc. Page 70 Manual No. M/98-211-A0701Calibration Procedure using a Helipath Stand and T-Bar SpindlesWhen a He

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Brookfield Engineering Laboratories, Inc. Page 71 Manual No. M/98-211-A07014) With the viscometer stopped, remove the sample cup and place the visc

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Brookfield Engineering Laboratories, Inc. Page 72 Manual No. M/98-211-A0701The Brookfield GuardlegThe guard leg was originally designed to protect

Strany 71 - SMC = 10 from Table D1

Brookfield Engineering Laboratories, Inc. Page 73 Manual No. M/98-211-A0701accurate and repeatable torque reading under any measurement circumstanc

Strany 72 - The Brookfield Guardleg

Brookfield Engineering Laboratories, Inc. Page 74 Manual No. M/98-211-A0701VS-41Y Clamp Screw AssemblyVS-29 Tension InsertVS-29W WashersVS-28 Tensi

Strany 73

Brookfield Engineering Laboratories, Inc. Page 75 Manual No. M/98-211-A0701APPENDIX G - DV-III+ to Computer Command SetThe command set used to comm

Strany 74 - Figure F1

Brookfield Engineering Laboratories, Inc. Page 76 Manual No. M/98-211-A0701Model mmLV LV2.5LV 4L5LV 5LRV RVRV 1RRV 2RHA HA2HA 3A2.5HA 4AHB HB2HB 3B

Strany 75 - °C) = (tval - 4000)/40

Brookfield Engineering Laboratories, Inc. Page 77 Manual No. M/98-211-A0701APPENDIX H - Fault Diagnosis and TroubleshootingListed are some of the m

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Brookfield Engineering Laboratories, Inc. Page 78 Manual No. M/98-211-A0701❏ Viscometer Will Not Return to Zero✓ Rheometer is not level• Adjust the

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Brookfield Engineering Laboratories, Inc. Page 79 Manual No. M/98-211-A0701 ❏ No Recorder Response✓ Be sure the rheometer is not at ZERO reading.✓

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Brookfield Engineering Laboratories, Inc. Page 8 Manual No. M/98-211-A0701Figure 35) Connect the RTD probe to the socket on the back side of the DV

Strany 79

Brookfield Engineering Laboratories, Inc. Page 80 Manual No. M/98-211-A0701APPENDIX I - Warranty Repair and ServiceWarrantyBrookfield Viscometers a

Strany 80 - Germany, return to:

Brookfield Engineering Laboratories, Inc. Page 81 Manual No. M/98-211-A0701❏ Remove and return all spindles (properly packedfor shipping).❏ Clean e

Strany 81 - Foam Insert

Brookfield Engineering Laboratories, Inc. Page 82 Manual No. M/98-211-A0701Providing us with the following information will help us to service your

Strany 82 - (please list all):

Brookfield Engineering Laboratories, Inc. Page 83 Manual No. M/98-211-A0701VISCOSITY TEST REPORTSAMPLE MODEL SPINDLE RPMDIAL READINGFACTORVISCOSITY

Strany 83 - VISCOSITY TEST REPORT

Brookfield Engineering Laboratories, Inc. Page 9 Manual No. M/98-211-A0701I.6 ConnectionsThe DV-III+ Rheometer is capable of communicating with sev

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